Jan 202017

We received these pictures of a fantastic DIY BBQ island – and it’s a great example of how to approach one of the challenges of working with faux panels; corners.

Fauxpanels.com customer John Abaun finished his beautiful BBQ island using Norwich Stacked Stone panels in Taffy Beige. One element that John really nailed were the corners; and that’s why we wanted to highlight his project here.

DIY BBQ island finished in Taffy Beige stacked stone panels.

Traditionally, many outdoor kitchens are made with actual stacked stone – piled up on top of each other and sealed with traditional mortar. This can look great, but is impractical for a number of reasons – not least of which is the cost of buying hundreds of stones, and the days or weeks it takes to build and finish that sort of project.

John wanted to create a kitchen that reflected the charm of his home, but he knew that using real stone wasn’t the smartest option – so he went ‘faux’ instead.

To achieve that, John started out by building a frame for his BBQ and counter, with regular carpentry and wood. Following that, he added a beautiful hand-laid cement countertop; which is a great-looking, more practical alternative to granite or marble. Finally, he covered the sides of this structure with our panels to get a stunning and realistic stacked stone look.

DIY BBQ island covered in stacked stone style panels and corners for a seamless, realistic look.

Pay particular attention to the corners – where John used Norwich Outside Corners to ensure a seamless look.

But John wanted to make sure the corners were done right to maintain that realistic look. The edges of the kitchen were smaller than the panels that John was covering them with, and that meant that getting the two edges to line up right was potentially going to be a challenge.

Challenging is very far from impossible, and in fact there are a multitude of different ways to approach creating corners for faux  panels that anybody with home carpentry skills can achieve. The standard for these is ‘mitering’ – which involves cutting 45 degree wedges out of two sides of a panel, and then ‘folding’ it over to create a seamless pattern.

You can discover how to miter panels here.

However, when you’re talking about a project like a kitchen island, mitering becomes a little more challenging because the amount of space you’re covering with panels is smaller. Eventually you’ll always end up with two edges of a mismatched panel lining up – and while there are ways to get a seamless texture, a lot of people look for an easier option.

That’s where John’s solution came in – corners.

Panel corner closeup

Our corners make a perfect 90 degree angle simple and straightforward to install.

The Norwich line of panels features a variety of different options for simplifying the corner process – in this case – Norwich Outside Corners. These are edges that slot right over the corners of the original structure, and fit flush with the edge of the main panels to create an aesthetically-pleasing finish that doesn’t involve any complex carpentry.

All John needed to do was fit the corners, and then measure the space between to know how big the panels should be. It was simple, straightforward – and the end result looks great. In fact, a lot of people might prefer the style to a traditionally mitered corner.

What do you think? Let us know in the comments section below – and if you’ve had any experience in cornering panels, be sure to let us know! We’re always looking for examples of smart corners to share.

  5 Responses to “DIY BBQ Island: How To Add Corners Without Mitering”

  1. Beautiful. I need to try this when the weather gets better here in the northeast. Thanks for sharing.

  2. Yes…this is the main flaw in your product…corners..you need to make these for every line of product offered.

  3. Hi Al,
    Thank you for your input. Currently the majority of our panels and siding do have corner accessories – but I will pass your comments on to our customer service team. Thank you!

  4. So does using corners provide a water tight barrier? Or do you need to caulk over that? I’m considering this product for a chimney stack that is currently just T111 and rough sawn wood. Thanks.

  5. Hi JD,
    I will pass your question on to our design team. Someone will get back to you ASAP. Thank you!

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